Some of the Key Features of Wafer Handling Robots That Result In An Increased Efficiency

Kensington Laboratories
2 min readJan 6, 2020

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We all know that there are various stages of the semiconductor manufacturing process, and without a doubt, the process is a complex one. There is a lot of burden of equipment front-end module designs on semiconductor equipment, which decreases the tool productivity. In semiconductor equipment, there is a big emphasis on quality as well as the cost of semiconductor equipment. In various wafer cassette mapping procedures, 300mm FOUP proves to be effective.

300mm FOUP helps in a clean and secure wafer transport. FOUP is an acronym for Front Opening Unified Pod or Front Opening Universal Pod. FOUP is designed to hold silicon wafers safely as well as securely in a controlled environment. It allows the transfer of wafers to machines for processing. FOUPS first came into action in the mid-1990s with 300mm wafer processing tools.

Now, coming to the wafer handling robots; wafer handling robots are the best as they offer Wafer Handling Automation, great accuracy as well as repeatability. Manual wafer handling leads to increased workload, and the only way to manage the workload is by utilizing wafer handling robots. Only wafer handling robots provide a logical approach to decrease manual workload.

The wafer handling robots can pick and place 300 mm wafers in a proper sequence and that too in a repeated fashion. Wafer handling robots pick and place the wafers based on the joint’s location. The sequence is: Extending to wafer pick location and the second step involves picking up the wafer. After the pickup, wafers are retracted to a safe position. Then the wafer handling robot extends an arm to place location, and then it places the wafer, and the process is repeated till required to repeat.

Wafer handling robots perform tasks in a series, and it is made sure to ensure if the robot has reached the destination point. Robot manufacturers try to increase their output by designing robots in such a way that they take less time to complete every process.

Now, let’s discuss the features of wafer handling robots

  • Wafer handling robots increase efficiency. They complete the task in an effective manner. Wafer handling robots eliminate the need for manual labor, which takes plenty of time to complete the task that wafer handling robots complete in some seconds. Wafer handling robots avoid collisions by monitoring the electrical overhead and by safety scanning.
  • Wafer handling robots work on easy to learn commands. You can also self-learn these commands with a little research
  • There are significant advancements in wafer handling robots, such as superior performance, high throughput; that’s why wafer handling robots have become a favorite of manufacturing firms.
  • Wafer handling robots can identify faults and recovery; that’s why they are the first choice of industries.
  • On top of that, wafer mapping sensors are safe, trouble-free, and are easy to use. They help in keeping the manufacturing cost to a minimum. All these features make the wafer handling robots a top choice of manufacturers.

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Kensington Laboratories
Kensington Laboratories

Written by Kensington Laboratories

Kensington Laboratories is a leading supplier of wafer handling robots, precision motion control, integrated stages, linear stages and rotary stages since 1976.

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